PROJECT No. 001

Steve's Honda VFR400R NC30

Full ground-up restoration — in progress at the workshop.

THE STORY

The Story Behind the Restoration

For Steve, this isn’t simply the restoration of a Honda VFR400R NC30.

It’s the fulfilment of a dream that began in the late 1990s.

At just 17 years old, Steve was already riding a 600cc sports bike. Like thousands of young riders across the North West of England during the late ’90s, weekends revolved around motorcycles. One of the most iconic meeting spots was The Fisherman’s Inn, known to everyone simply as “The Fish”, overlooking Hollingworth Lake near Rochdale. On any sunny weekend, the car park would be packed with sports bikes before riders headed out to enjoy the twisties around the lake.

It was on one of those rides that everything changed.

As Steve made his way towards Hollingworth Lake, two Honda VFR400R NC30s swept effortlessly past him through the twisties. Their compact size, unmistakable white tricolour bodywork and the unmistakable howl of Honda’s gear-driven V4 engines immediately caught his attention. Despite riding a larger-capacity machine, he watched the pair disappear into the distance before arriving at The Fish, where both NC30s were parked side by side.

Steve couldn’t take his eyes off them.

Even then, the styling looked years ahead of its time. Inspired by Honda’s legendary RC30, the single-sided swingarm, race-bred bodywork and unmistakable tricolour paint scheme made the NC30 unlike anything else on the road.

Standing there as a 17-year-old, Steve made himself a promise.

One day, he would own one.

Life, however, had other plans.

Over the following decades, Steve owned and enjoyed a succession of increasingly capable motorcycles, including a Honda CBR600F Sport, followed by Honda’s legendary Fireblade. Eventually, life took him to Thailand, where another Honda—the versatile CB600 Hornet—became his everyday bike.

Each motorcycle brought new adventures, but none ever replaced the memory of those two NC30s disappearing through the twisties on that summer afternoon in the late 1990s.

Years turned into decades, yet the search never truly stopped. Countless evenings were spent scrolling through Facebook Marketplace until, one day, Steve stumbled across Big Bike 90.

A conversation quickly became a plan, and after almost thirty years of waiting, the restoration of his dream motorcycle was finally underway.

This website follows every step of that journey—from the first bolt removed to the final polish. Every success, setback and milestone will be documented as this iconic Honda is painstakingly returned to the factory-correct showpiece Steve had dreamed of since he was seventeen.

Because some motorcycles are more than machines.
They’re dreams that simply take a little longer to find.

While this website was created to document Steve’s own NC30 restoration, it also serves a much bigger purpose. Having spent years building websites and showcasing businesses online, he wanted to create something that would do justice to the incredible craftsmanship involved in restoring classic motorcycles. Every project tells a story, and every skilled craftsman deserves recognition for their work. By documenting this restoration from the very first bolt to the finished showpiece, Big Bike 90 can proudly showcase its workmanship to enthusiasts around the world, while inspiring others to preserve these iconic machines for future generations.

Owner: Steve  ·  Bike: Honda VFR400R NC30  ·  Engine: V4, gear-driven cams  ·  Status: In progress  ·  Started: July 2026

JULY 2026

Stage 1 — The Teardown

The restoration begins with complete disassembly. This is the stage where everything comes apart so we know exactly what we’re working with. The bodywork has been removed, the old paint stripped back, and every dent, repair and imperfection exposed. The fuel tank is already in fresh primer, ready for the next stage of preparation.

The heart of the NC30—the legendary V4 engine—has now been removed from the frame and completely stripped. The cylinder heads, cam carriers and Honda’s distinctive gear-driven camshafts have all been dismantled for inspection, while the crankcases have been split to expose the gearbox, clutch assembly and bottom end.

Every component is now being cleaned, inspected and measured before being categorised as reuse, refurbish or replace. This is where shortcuts are either taken—or avoided. By the end of this stage, there are no hidden surprises left inside the engine, giving us the perfect foundation for the show-quality restoration this bike deserves.

JULY 2026

Stage 2 — The Rolling Chassis Comes Apart

With the engine reduced to a bench full of parts, attention turned to the rolling chassis. The subframe came off first, followed by the swingarm, rear shock, forks and yokes, until the NC30’s aluminium beam frame stood completely bare for the first time in over thirty years.

Then came the part of every teardown that separates a workshop from a shed: the inventory. Every component was laid out, photographed and catalogued — fork legs drawn from their yokes, rearsets and hangers, calipers, the rear hub with its chain and sprocket, and the subframe rails lined up like an exploded diagram brought to life. It’s a strangely satisfying sight: an entire motorcycle, readable at a glance, with nowhere left for problems to hide.

The wheels are first in the refinishing queue. Decades of old paint have been stripped back to bare alloy, revealing castings that are straight, true and worth saving — exactly what you hope to find under thirty years of resprays. With the hubs and bearings exposed and ready for attention, these are the first parts of the NC30 to begin the journey back.

TUESDAY 21 JULY 2026

Stage 3 — The Verdict: New Pistons

Three weeks of cleaning, inspection and measuring came back with a verdict: the original pistons and rings had given everything they had. Rather than gamble a show-quality rebuild on tired internals, the decision was made for new — a fresh set of pistons and rings, carrying the same MR8 markings as the originals they replace.

With that settled, the bottom end began going back together. The crankshaft was bedded back into its case half, the con-rods laid out in order on the bench, and the cleaned cases prepared for sealing. On the casting, the engine number stamp — NC13E, the code every NC30 carries — is a quiet reminder of exactly what’s being brought back to life here.

A new piston sitting proud at the top of a clean bore is the moment every restoration changes direction. Until now, everything has been coming apart. From here, everything goes back together.

THURSDAY 23 JULY 2026

Stage 4 — The V4 Takes Shape Again

Two days later, the V4 is recognisably an engine again. The crankcases have been sealed — the tube of RTV still sitting on the bench tells its own story — and both rebuilt cylinder heads are back on, valve gear assembled, rockers and springs in place. The open ports are plugged with wadding while work continues: a small detail, but it’s exactly what “no shortcuts” looks like up close.

Around the engine stand, the remaining pieces wait their turn in order — cam carriers, covers, the stator and starter, the water pump, and every fastener cleaned and sorted. Nothing goes on dirty, and nothing goes on out of sequence.

And in the foreground of it all sits the freshly prepped frame — cleaned, bare and ready. For the first time since the teardown began, the engine and the chassis are converging on the same moment: the day the V4 goes back home.

Want yours on the bench next?